Cement Industry

Cement Industry

Enable real-time dust, water, and noise control across cement plants with rugged IoT systems built for high-vibration environments. EPP’s stack helps ensure continuous compliance, kiln efficiency, and resource reuse in India’s evolving cement production landscape.

Overview

Dust, Discharge & Noise Tackling Cement’s Environmental Footprint

Cement plants face growing scrutiny for dust emissions, noise levels, and wastewater discharge. Maintaining round-the-clock compliance in such abrasive environments is a challenge. EPP’s robust, IP66-rated sensor systems provide accurate monitoring for stack emissions, resource reuse, and occupational noise—helping you stay audit-ready and resource-efficient.

IoT Use Cases

How IoT Enables Cleaner, Smarter Cement Plants

Dust Emission Forecasting

Predict stack and fugitive dust emissions for early mitigation and reporting.

Real-time Water Monitoring

Track discharge pH, TSS, and flow for compliance and water reuse optimization.

Kiln Efficiency Optimization

Improve combustion control through smart sensor data from kiln exhaust and temperature zones.

Noise Mapping & Zoning

Identify high-exposure zones across crushers, mills, and dispatch areas.

Air-Quality Dashboards for Control Rooms

Visualize PM10/SO₂/NOx levels from multiple locations on one dashboard.

Why Partner with EPP

Why Cement Producers Trust EPP Across India

Built for Harsh Conditions

IP66-rated, vibration-resistant sensors for stack and ambient monitoring.

Real-time Compliance Assurance

Continuous data logging, deviation alerts, and automated reporting.

Enable Circular Resource Use

Optimize water reuse and energy efficiency through connected data.

Predictive Emission Control

Use analytics to control kiln operations and preempt pollution spikes.

Retrofit Friendly Deployment

Works with existing cement plant SCADA and controllers.

EPP helps Indian cement units address strict environmental audits and reduce operational disruption by offering round-the-clock visibility across emissions, water discharge, and plant acoustics. Our plug-and-play design ensures deployment without interrupting production schedules.

Air Monitoring

Air: PM10, SO₂, NOx

Water Monitoring

pH, TSS

Noise Monitoring

Crusher, mill zones, motor areas

Trusted by

Trusted by manufacturers like Prism Johnson Limited, our Dust Monitoring Systems are deployed across ceramic tile production units to track particulate emissions in real time, ensuring regulatory compliance and healthier working conditions.

FAQ's

Everything You Need to Know

Can your system detect fugitive emissions?

Can your system detect fugitive emissions?

Can your system detect fugitive emissions?

Is your system scalable for large plants?

Is your system scalable for large plants?

Is your system scalable for large plants?

What’s monitored in a cement plant?

What’s monitored in a cement plant?

What’s monitored in a cement plant?

Can your hardware handle dusty, high-vibration zones?

Can your hardware handle dusty, high-vibration zones?

Can your hardware handle dusty, high-vibration zones?

How does Industry 4.0 transform cement manufacturing?

How does Industry 4.0 transform cement manufacturing?

How does Industry 4.0 transform cement manufacturing?

Contact

Partner With Us for Smarter Environmental Monitoring

Partner With Us for Smarter Environmental Monitoring

Partner With Us for Smarter Environmental Monitoring

Looking to implement real-time air, water, or noise monitoring in your city, plant, or public infrastructure?

Get in touch with our experts to discuss your goals and explore a tailored IoT solution built for scale, accuracy, and compliance.

Looking to implement real-time air, water, or noise monitoring in your city, plant, or public infrastructure?

Get in touch with our experts to discuss your goals and explore a tailored IoT solution built for scale, accuracy, and compliance.

Looking to implement real-time air, water, or noise monitoring in your city, plant, or public infrastructure?

Get in touch with our experts to discuss your goals and explore a tailored IoT solution built for scale, accuracy, and compliance.

Disclamer

Images used are for representational purposes. Actual product may differ depending on the latest product upgrade.

Disclamer

Images used are for representational purposes. Actual product may differ depending on the latest product upgrade.